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General installation manual Stabimax Venlo rail mechanism Van der Valk Horti Systems DEVELOPER AND PRODUCER OF VENTILATION AND SCREENING SYSTEMS FOR GREENHOUSES Table of contents Available rail brackets Page 01 Clamp rail brackets Page 02 Uni rail brackets Page 03 C- p r o f i l e P a g e 0 4 Rail bracket compact C50x25 Page 05 U- p r o f i l e P a g e 0 6 Rail bracket U60x40 mm Page 07 Gear rack unit Page 08A Gear rack unit P a g e 0 8 B Push pull tubes Page 09A Push pull tubes P a g e 0 9 B Coupling of push pull tubes to rack and pinion Page 10A Coupling of push pull tubes to rack and pinion Page 10B Assembly of 2 push rods per vent Page 11 Assembly of 3 push rods per vent Page 12 Assembly of 3 push rods per vent 2 push rods bended Page 13 Assembly of 4 push rods per vent Page 14 Assembly of 4 push rods per vent 2 push rods bended Page 15 Assembly of 5 push rods per vent 4 push rods bended Page 16 Mounting of the push rods to the window Page 17 Mounting of the stabimax hinge to the clamp Page 18 Manual based on the data below With Stabimax hinge Bay sizes 3200/4000/4267/4500 Drive supplier Lock or Ridder End vents with C or U profile Use this manual in combination with Van der Valk WinTop files. The position of the rack and pinion will be shown in project files. See layout of greenhouse manufacturer for position of vents and number of push rods. On page 8A,9A, and 10A is Rack and pinion mounted at column. On page 8B,9B, and 10B is Rack and pinion mounted on trellis. ll end vents you can skip page 4-7. This manual is not legally binding. No rights may be derived from this installation manual. 01Available rail brackets Tube 50x20 R=0mm 0mm 0mm 0mm03Uni rail brackets Note: Mount the brackets with the head side of the bolt at the package side of screen. Detail A Clamp rail brackets see page 2. 55.40.- 53.55.38 55.40.05 M8x- M8 M8 (H + 15 or 20 mm) 41.22.01 tube 50+60mm 41.22.02 tube 80+100mm H Note: No rail bracket at section end. For distance between rail brackets: See page “WinTop“ Section end 41.22.06 27 41.22.07 32 Advised: Optional: A A A A A A AA A A A A A A AA A A A A A A Section end04C-profile Detail A 41.51.10 A 53.11.30 Detail B B M6x70 56.30.70 M6 56.30.00 See page “WinTop“ M8x16 55.40.16 M8 55.40.00 50.78.30 bay size 3200 50.78.35 bay size 4000 50.78.37 bay size 4267Detail C C C M6x70 M8x16 M6 M8 53.35.16 53.35.20 M6x16 M6x20 Connection of 415110 to the ridge with hammerhead bolt. Length is depending on type of ridge. Boal: M6x16 Alcomij: M6x2005Rail bracket compact C50x25 mm Detail A 41.24.12 M8 56.40.05 For distance between rail brackets: See page “WinTop“ Section end A A A A A A A A A A A A A A A A A A A A A A Section end06U-profile Detail A 41.51.10 A 53.11.30 Detail B B M6x80 56.30.80 M6 56.30.00 See page “WinTop“ M8x16 55.40.16 M8 55.40.00 50.78.60 bay size 3200 50.78.65 bay size 4000 50.78.67 bay size 4267Detail C C C M8x16 M6 M8 Connection of 415110 to the ridge with hammerhead bolt. Length is depending on type of ridge. Boal: M6x16 Alcomij: M6x20 M6x80 mm 53.35.16 53.35.20 M6x16 M6x2007Rail bracket U60x40 mm Detail A 27 41.25.21 32 41.25.22 M8 56.40.05 For distance between rail brackets: See page “WinTop“ Section end A A A A A A A A A A A A A A A A A A A A A A Section end 08ADetail A A Note: Mount the gear rack unit according to the manual of the drive supplier Gear rack unit Detail A See “WinTop“ and project files for position of the gear rack. preferably under the window.08BDetail A A Note: Mount the gear rack unit according to the manual of the drive supplier Gear rack unit Detail A See “WinTop“ and project files for position of the gear rack. preferably under the window.09Push pull tubes (length center to center mm) 27x1,5 50.15.- 32x1,5 50.20.- 32x1,9 50.22.- 53.16.27 53.15.10 Detail A L1 L2Length push pull tubes bay size L1 L2 L33200 6470 6470* 6470*4000 8070 6470 40704267 8604 8604* 43374500 9070 9070 4570* cut to right length L1 L3 A A B B Detail B: See page 10 Tubes with swaged end to the right Tubes with swaged end to the left09BPush pull tubes (length center to center mm) 27x1,5 50.15.- 32x1,5 50.20.- 32x1,9 50.22.- 53.16.27 53.15.10 Detail A L1 L2Length push pull tubes bay size L1 L2 L33200 6470 * *4000 8070 * *4267 8604 * *4500 9070 * * = Project specific L1 A A B B Detail B: See page 10 L310ACoupling of push pull tubes to rack and pinion 27 M8x40 55.40.40 32 M8x45 55.40.45 55.40.00 Detail B BB Tubes with swaged end to the left Tubes with swaged end to the right10BCoupling of push pull tubes to rack and pinion 27 M8x40 55.40.40 32 M8x45 55.40.45 55.40.00 Detail B B B Tubes with swaged end to the right Tubes with swaged end to the leftA 11Push rods See page “WinTop“ M6x35 56.30.35 M6 56.30.00 2 push rods per vent Detail A 41.16.10 M6x35A 12Push rods See page “WinTop“ M6x40 56.30.40 M6 56.30.00 3 push rods per vent Detail A 41.16.10 M6x40A B 13Push rods See page “WinTop“ M6x40 56.30.40 3 push rods per vent (2 push rods bended) Detail A 41.16.10 M6x40 M6 - 5Nm M6x35 M6x35 56.30.35 M6 56.30.05 M6 M6 56.30.00 56.30.05 56.30.00 Detail BA 14Push rods See page “WinTop“ M6x45 56.30.45 M6 56.30.00 4 push rods per vent Detail A 41.16.10 M6x45A B 15Push rods See page “WinTop“ M6x45 56.30.45 4 push rods per vent (2 push rods bended) Detail A M6x35 56.30.35 M6 56.30.05 Detail B M6x45 M6 M6x35 M6 - 5 Nm 41.16.10 M6 56.30.00 56.30.05 56.30.00A B C 16Push rods See page “WinTop“ M6x50 56.30.50 5 push rods per vent (4 push rods bended) Detail A M6x35 56.30.35 M6 56.30.05 Detail B 41.03.17 M6x- 56.30.- Detail C 41.03.- See table See table M6x50 56.30.00 M6x35 56.30.05 - 5 Nm See table See table 41.03.17 56.30.05 - 5 NmTube clamp bolt 19 41.03.10 56.30.60 22 41.03.17 56.30.70 23,5 41.03.20 56.30.65 25 41.03.20 56.30.70 Tube 41.16.10 M6 56.30.0017Mounting of the push rods to the window 53.11.30 Detail A A 53.11.40 53.10.30 53.10.40 “click“ 30 40 30 40 Detail A “Bend ends“ 42 5218Mounting of the Stabimax hinge to the clamp 27 41.10.40 32 41.11.40 A M8x65 56.40.65 M8 56.40.00 Detail A Detail A Detail A Detail A 15 Nm 15 Nm 15 Nm 15 Nm Note: Mount the head side of the bolt at the package side of screen.PLEASE CONTACT V AN DER V ALK HORTI SYSTEMS OR YOUR GREENHOUSE BUILDER/INSTALLER FOR MORE INFORMATION. Van der Valk Horti Systems Van der Valk Horti Systems has been a familiar name in the greenhouse industry for many years. In fact, we are the only specialised company that has completely dedicated itself to the development and production of vent-opening and screen mechanisms. That is why our systems can be found in so many greenhouses. Our high-quality components not only get your business moving, but more importantly, keep it moving. Greenhouses are becoming increasingly larger and more complex. And consequently the thousands of components are increasingly less accessible for maintenance. You must be able to blindly trust these. That is why at Van der Valk Horti Systems we go to extreme lengths with each new product development. The development of new products and systems is a core activity. Each component clearly sets itself apart with its own carefully considered details. Moreover our products are fully tested and approved before they arrive in your greenhouse. Van der Valk Horti Systems, your guarantee for operational continuity.
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