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Van der Valk Horti Systems DEVELOPER AND PRODUCER OF VENTILATION AND SCREENING SYSTEMS FOR GREENHOUSES General Installation manual Upper Screen Triple Plus/Clip profile Version 07 August 2017 Van der Valk Horti Systems DEVELOPER AND PRODUCER OF VENTILATION AND SCREENING SYSTEMS FOR GREENHOUSES Table of contents Screen plates Page 02 - 03B Atlas wire clip P a g e 0 4 Reversing wheel P a g e 0 5 06E Bearing plates P a g e 0 7 - 0 9 Drive Shaft Page 10 (a,b,c) Screen profile P a g e 1 1 A , 1 1 B Measure row Truss clips Page 12 Polyester wire P a g e 1 3 - 1 6 Bracing of Bearing plates P a g e 1 7 A - 1 9 B V- P u l l e y P a g e 2 0 Steel wire P a g e 2 1 - 2 2 B Truss clips P a g e 2 3 Rope in behalf of cloth pulling P a g e 2 4 KLI- M A X S l i d e P a g e 2 5 A Coupling p r o f i l e s P a g e 2 5 B Wire guide blocks Page 26A,26B Cloth clips Page 27A,27B KLI- M A X c o m p a c t P a g e 2 8 Cloth hang down Page 29 - 34B Fixing cloth to screen P a g e 3 5 Screen guide P a g e 3 6 Cloth weight P a g e 3 7 Screen hook P a g e 3 8 Manual based on the date below Use only with materials of Van der Valk Systemen. Dimensions in mm. Drive supplier Lock or Ridder. Position of motor by installer. Drawings based on 38mm profile with 2 pull wires per truss. Manual is, in consultation, also suitable for 22mm profile with 3 pull wires per truss. Hang down: other options possible For 3 pull wires see pages: 03B, 06E, 08B, 17B, 18C For clip profile see pages: 11B, 26B, 27B This manual is not project specific. This manual is not legally binding. No right may be derived from this installation manual. A A B 02M M Gable Wall Side Wall A1 A2 B1 B2 L Detail B View A Screen plates 3mm location: corners and motor bay 3 55.40.20 55.40.05 55.30.16 55.30.05 M8x20 M8 M6 M6x16 (L mm) 50.76.055.- 3 L= bay size - post - 10mm 55 M8 53.55.17A A B 03AM M Gable Wall Side Wall A1 A2 B1 B2 Detail B View A Screen plates 2mm standard 2 55.40.20 55.40.05 55.30.16 55.30.05 M8x20 M8 M6 M6x16 (L mm) 50.75.055.- L= bay size - post - 10mm 55 2 L 53.55.17 M8A A B 03BM M Gable Wall Side Wall A1 A2 B1 B2 L Detail B View A Screen plates 3mm with 3 pull wires 3 55.40.20 55.40.05 55.30.16 55.30.05 M8x20 M8 M6 M6x16 (L mm) 50.76.055.- 3 L= bay size - post - 10mm 55 M8 53.55.17B B 04M M Gable Wall Side Wall A1 A2 B1 B2 A A A A A A A A A A Atlas wire clip Detail A View B 45.81.85 Bay size mm Number of clips per bay3200 84000 104267 10 4800 1205M M Gable Wall Side Wall A1 A2 B1 B2 A B Detail A Reversing wheel 44.81.30 55.51.00 53.55.42 55.50.00 M10x100 M10 M10 A View B Attention: same as size A page 6 Size A for 2mm screen plates is not the same As size A for 3mm screen plates06AM M Gable Wall Side Wall A1 A2 B1 B2 Detail A View B 44.740.-.- 55.30.- 55.30.00 M6x. M6 (L=trellis width + 15 mm) Reversing wheel double A Attention: same as size A page 5 Size A for 2mm screen plates is not the same As size A for 3mm screen plates B A Trellis height Trellis width06BBracing reversing wheels 45 45 Bracing 2 sections Bracing 1 section See page 06C See page 06D Option A Option B06CM M Gable Wall Side Wall A1 A2 B1 B2 Detail A Detail B 48.80.12 48.80.30 48.80.40 Bracing reversing wheels B A 48.80.37 48.10.17 Detail C c06DM M Gable Wall Side Wall A1 A2 B1 B2 Detail A Detail B 48.80.12 48.80.30 48.80.40 Bracing reversing wheels B A 48.80.37 48.10.17 Detail C c06EM M Gable Wall Side Wall A1 A2 B1 B2 Detail A Detail B 48.80.12 48.80.30 48.80.40 Bracing reversing wheels B A 48.80.37 48.10.17 Detail C c AB B 07M M Gable Wall Side Wall A1 A2 B1 B2 Detail A View B Bearing plate 2“ at post A 44.82.15 55.40.- M8x- 55.40.05 M8 53.55.17 M8 160 100 Closing side Cloth package side (kolom width + 20 mm)B B 08AM M Gable Wall Side Wall A1 A2 B1 B2 Detail A View B Bearing plate 2“ at floating gutter 55.40.- M8x. 55.40.05 M8 Closing side Cloth package side (thcikness + 20 mm) 44.82.25 44.82.31 100 160 A Holes for different tube sizesB B 08BM M Gable Wall Side Wall A1 A2 B1 B2 Detail A View B Bearing plate 2“ at floating gutter 55.40.20 M8x20 Closing side Cloth package side (L mm) 44.82.10.- 44.82.15 A M8 M8 53.55.17 53.41.65 65mm 53.41.75 75mm 55.40.05 160 10009M M Gable Wall Side Wall A1 A2 B1 B2 Bearing plate 2“ at cloth hang down and motor 44.82.10.- (L mm) 44.82.15 M8x20 55.40.20 M8 53.55.17 53.41.65 65mm 53.41.75 75mm M8 55.40.05 160 closing side cloth package side View B Detail A A 10010AM M Gable Wall Side Wall A1 A2 B1 B2 Mounting of the drive shaft A 6000 5900 50.41.06000 44.80.34-W 53.25.20 M8 55.40.16 M8x16 Detail A swaged end towards motor Attention: slide the wire tensioner on the shaft before installation. A Attention same as size A page 5 View B Only use at the end of the tube. 44.16.60B A 10BM M Gable Wall Side Wall A1 A2 B1 B2 Welding of the drive shaft 6000 5900 50.41.06000 44.80.34-W 53.25.20 M8 55.40.16 M8x16 Detail A Detail B Detail A weld tubes together Attention: slide the wire tensioner on the shaft before installation10CM M Gable Wall Side Wall A1 A2 B1 B2 Welding of the drive shaft 6000 5900 50.41.06000 44.80.34-W 53.25.20 M8 55.40.16 M8x16 Detail A Weld chain wheel to tube A Attention: slide the wire tensioner on the shaft before installing.B A A 11AM M Gable Wall Side Wall A1 A2 B1 B2 View A Attach the screen profiles to the truss L (L mm) 43.73.- Detail B Coupling of profiles: see page 25B 38 1 Pull wire per 4m. 1 Pull wire per 3.2m. 43.68.- (L mm) 22 LB A A 11BM M Gable Wall Side Wall A1 A2 B1 B2 View A Attach the screen profiles to the truss (L mm) 43.15.- Detail B 1 Pull wire per 4m. 1 Pull wire per 3.2m. 43.10.- (L mm) 54 45 Coupling of profiles see page 25B 44.10.15 L L12M M Gable Wall Side Wall A1 A2 B1 B2 Set one row of truss clips (H+2 mm) 45.20.- Attention mount in line with atlas wire clips (see page 4) cloth package side closing side HA 13M M Gable Wall Side Wall A1 A2 B1 B2 Polyester wire 48.50.30 Detail A put wire through trellis wire in line with wire clip gabe wall14M M Gable Wall Side Wall A1 A2 B1 B2 Polyester wire 48.50.30 Knot the polyester wire to the wire clips Detail A A15AM M Gable Wall Side Wall A1 A2 B1 B2 Polyester wire 48.50.30 Knot the polyester wire to the wire clips Detail A A Wire tension 150N15BM M Gable Wall Side Wall A1 A2 B1 B2 Galv. steel coated cable Detail A A 48.80.10 48.20.15 -Required for 5m section. -Other section are optional. (Instead of polyester wire.)16M M Gable Wall Side Wall A1 A2 B1 B2 Mount wires in truss clips on set row 48.50.30 “Click“17ABracing of the bearing plates bay size section size 3200 mm 4000 1 section see page 18 A4500 1 section see page 18 A5000 1 section see page 18 A 4000 mm 4000 2 section see page 18 B4500 1 section see page 18 A5000 1 section see page 18 A 4267 mm 4000 2 section see page 18 B4500 1 section see page 18 A5000 1 section see page 18 A 4800 mm 4000 2 section see page 18 B4500 2 section see page 18 B5000 1 section see page 18 A 45 45 Bracing 2 sections Bracing 1 section See page 18 A See page 18 B Table: Option A Option B17BBracing of the bearing plates Bracing 1 sections See page 18 C Option C Bracing 2 sectionsB A C A1 18AM M Gable Wall Side Wall A1 A2 B1 B2 Bracing of bearing plate 2“ at floating gutter if the peak size is smaller than the section size 48.80.40 48.80.12 48.80.30 48.80.37 Detail B Cloth hang down 48.10.17 Detail C Detail A Detail A1 Cloth hang downA1 B A C 18BM M Gable Wall Side Wall A1 A2 B1 B2 Bracing of bearing plate 2“ at floating gutter if the peak size is bigger than the section size 48.80.40 48.80.12 48.80.30 48.80.37 Detail B Cloth hang down 48.10.17 Detail C Detail A Detail A1B A C 18CM M Gable Wall Side Wall A1 A2 B1 B2 Bracing of bearing plate 2“ at floating gutter if the peak size is bigger than the section size 48.80.12 48.80.30 48.80.37 Detail B Cloth hang down 48.10.17 Detail C Detail A 48.80.4019AM M Gable Wall Side Wall A1 A2 B1 B2 Bracing of bearing plate 2“ at cloth hang down 48.80.12 48.80.40 Page 19 B Detail A A Page 19 B19BM M Gable Wall Side Wall A1 A2 B1 B2 Bracing of bearing plate 2“ at cloth hang down 44.82.10.- 48.10.17 Detail A A Detail B B (L mm) 55.40.05 53.41.65 65mm 53.41.75 75mmA 20M M Gable Wall Side Wall A1 A2 B1 B2 Mount V-pulley Detail A 44.27.75 44.27.70 Fold strip around truss. Mount V-pulley every 3rd truss measured from the drive line.A 212 3 4 1 Before mounting the wire on the wire tensioners make sure that everything on page 21/21B is clear and understood. Make sure that the plastic cable drum is placed correctly. The plastic cable drum is correctly placed when the rectangular is aligned. Make sure that the plastic cable drum is moved to the side where the knot will be placed. So that on the other side is enough space for the Torque wrench. The holes in the plastic cable drum stand for how much wire need to be on the wire tensioners at a certain section size. Knot Knot Tie a knot at the end of the wire and place the required number of windings on the wire tensioner . Knot No. of windings on wire tensioner 1 3.5 3.5 3.5 3.5 3.5 Bay size mm3200 3658 4000 4500 5000 No. of windings on wire tensioner 2 17.5 19.5 20.5 22.5 24.5 24.5 windings = 5000mm 22.5 windings = 4500mm Free space for Torque wrench21B7 5 6 Before mounting the wire on the wire tensioners make sure that everything on page 21/21B is clear and understood. Slide the wire tensioners together so that the knots are hidden between the two wire tensioners. In the end the wire has to be on the wire tensioners as is shown in the drawing below. Knot Knot Make sure that there is ca. one meter extra wire available for the 3,5 windings on the other wire tensioner, as shown below. When finished page 21/21B continue to page 21C for tensioning of the wire.21CM M Gable Wall Side Wall A1 A2 B1 B2 Mount steel cable at reversing wheel double 48.10.17 Install reel at drive line. Put wires through V-pulleys and through trusses.A 22AM M Gable Wall Side Wall A1 A2 B1 B2 Mount steel cable at wire tensioner 48.10.17 61.16.11 61.16.15 For required cable tension see page 22 B Place knot into the slot Detail A 61.16.12 3 windings22BM M Gable Wall Side Wall A1 A2 B1 B2 Mount steelcable at wire tensioner(number of KLIMAX x max. skid force) Cable pre tension = - + 20 kg2 Example: See greenhouse on the left with 16 sections and a blank KLIMAX(16x6kg) Cable pre tension = - + preload of 20 kg = 68 kg2The torque wrench must be set to 35 Nm (see table) number of sections = number of KLIMAX number of sections = number of KLIMAX KLIMAX green has a max. skid force of 3,5 kg KLIMAX blank has a max. skid force of 6 kg KLIMAX red has a max. skid force of 9 kg Cable tension kg 40 50 60 80 100 130 Moment Nm 20 25 30 40 50 60 In neutral position (= mounting position) here should be a certain tension to be applied. This tension (= pretension) is of great importance for the correct operation of the system. The pretension depends on the number of slip blocks on one steel cable.C 23M M Gable Wall Side Wall A1 A2 B1 B2 Truss clip and cloth stop finger (H+2 mm) 45.20.- Detail A 45.22.10 2 “Click“ 1 Detail A A B Detail B “Click“ Detail C24M M Gable Wall Side Wall A1 A2 B1 B2 Additional rope Rope not supplied by vd Valk Put the rope between upper and lower wires. This is an assembly help.25AM M Gable Wall Side Wall A1 A2 B1 B2 Mounting KLI-MAX Slide 44.40.45 (Blank spring) 3mm 44.40.46 (Red spring) 3mm 1 Slide the KLI-MAX into the profiles before they are coupled to each ohter. 2 A Detail A25BM M Gable Wall Side Wall A1 A2 B1 B2 Coupling profiles 44.05.10 55.30.10 Coupling plate First KLI-MAX Slide (page 25A) before coupling the profiles!26AM M Gable Wall Side Wall A1 A2 B1 B2 Mount wire guide blocks 44.15.27 Mount the wire guide blocks with the opening as shown.26BM M Gable Wall Side Wall A1 A2 B1 B2 Mount wire guide blocks 44.15.27 Mount the wire guide blocks with the opening as shown. 45.15.1527AM M Gable Wall Side Wall A1 A2 B1 B2 Cloth clip Triple-plus 45.25.20 1 2 3 “click“ Mount cloth cilps on a distance of approx 40cm.27BM M Gable Wall Side Wall A1 A2 B1 B2 Cloth clip 45.25.10 1 2 3 “click“28M M Gable Wall Side Wall A1 A2 B1 B2 KLI-MAX compact 44.40.35 (blank) 44.40.36 (red) 12 329M M Gable Wall Side Wall A1 A2 B1 B2 Overhang strip 44.27.15 53.57.20 Detail A Detail A A “Keep holes open for wire“ Max. 18 mm 50 approx. mm Z30M M Gable Wall Side Wall A1 A2 B1 B2 Clamping bracket for side wall 44.84.25 Detail A A Drill holes in screen plate Detail A 55.40.20 M8x20 55.40.05 M8 Z31M M Gable Wall Side Wall A1 A2 B1 B2 Wire strainer side wall Detail A A 55.30.16 M6x16 M6 55.30.00 Detail A 48.80.1032M M Gable Wall Side Wall A1 A2 B1 B2 PVC pipe white 48.20.15 48.60.- (L mm) Use this hole Z Fix the cable between the wire tensioners from page 31 and place the PVC pipe over the cable.33M M Gable Wall Side Wall A1 A2 B1 B2 Steel cable cloth hang down 48.20.15 Use this hole Z34AM M Gable Wall Side Wall A1 A2 B1 B2 Fixed cloth at side wall 45.30.10 48.60.- (L mm) Attach cloth with staples around steel cable Attach cloth with cloth pegs 61.10.05 61.10.0634BM M Gable Wall Side Wall A1 A2 B1 B2 Fixed cloth on separation of two zones 48.60.- (L mm) 61.10.05 61.10.06 Attach cloth with staples around steel cable35M M Gable Wall Side Wall A1 A2 B1 B2 Attachment of cloth to screen profile and trusses “Click“ To attach the cloth to the truss clips use for example a flexible putty knife.36M M Gable Wall Side Wall A1 A2 B1 B2 2 3 1 Screen guide 44.27.05 44.05.05 55.30.10 M6x10 Z approx 50mm37M M Gable Wall Side Wall A1 A2 B1 B2 1 2 “click“ Cloth weight 44.70.25 45.45.50Section size mm Number of cloth weights per section3200 53658 54000 64500 7 5000 838M M Gable Wall Side Wall A1 A2 B1 B2 “click“ 1 2 Screen hook 44.15.20Section size mm Number of screenhooks per section3200 73658 74000 84500 9 5000 10
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